I have been working with a cRIO 9023 with a 9114 chassis that includes the FPGA. On the chassis I have a NI 9265 4 chan 0-20mA output module. On the test bench I have wired in a Laureate Series 2 panel meter set up for mA with a Dale RH-5 5 watt 7.5 ohm resistor between AO0 and Com to simulate load (so the meter will read output.) This set up works fine and I can read output from the 9265 that varies with the LabVIEW program control.
In the field I am using this signal to drive a Parker 24v 4-20mA pump driver card (pn 027-22063-0) The 24vdc power is being passed through a signal conditioner coming from the 24vdc batterys for the engine. the signal conditioner acts as an isolator for the ground to prevent ground loops from the other systems. The 4-20 mA signal is being supplied by the NI 9265 (the pump driver requires two different circuits one for 24vdc and one for 4-20mA) However, the issue is that the pump driver card does not recognize the 4-20mA signal from the 9265 as a loop so the pump driver does not work.
I have tested the pump driver card with a Dwyer ASG 0-20mA signal generator and external power supply (set up the same way that it is in the field) and the pump driver works, so I am at a loss as to what the difference is between the Dwyer generator and the 9265 card.
So my question is do I need a diode from AO0 to Com in order to have the driver card recognize the loop? Is that adviseable (I have not done this yet) or is there some other way for the 4-20mA signal coming from the 9265 to be recognised as a loop by the driver card?
To be sure I have checked all wiring from the cRIO 9265 unit to the pump drive in the field and there are no breaks or issues. I did this by pulling the wires off the 9265 and connected them to the Dwyer ASG and the pump card worked. I can post the test program from Labview but it works fine as I am getting output mA in the test lab.
As of now I have a driver card on one channel and a 5watt resistor to laurel meter on another channel in the test lab. I can see the output on the meter when i run the program but still not on the driver card.
thanks