Hi,
we have constructed laboratory experiment used for level measurement. Idea is to educate students about level measurement.
We have two tanks. Bottom one is used as water container, and upper one is used as tank where we measure level. We use pump for getting water from bottom to upper tank, and valves to control water direction. You can find process scheme lower in message.
For level measurement we use Siemens sensors: capacitive, radar, ultrasonic, submersive probe (hydrostatic pressure) and weighing system. All of this instruments use 24 VDC power input (3000 mA). Their output signals are connected to NI USB-6008. Solenoid valves are controlled using digital signals from USB-6008.
There are two situations that happen.
First situation happens when I connect USB-6008 to my laptop. Radar, submersive probe and weighing sensors are working correctly and measurement signals are accurate. Capacitive and ultrasonic sensors are not working correct. Their signals are not as they should be and also there are screens onboard these instruments, which are not showing anything. From this I conclude that there may be a problem with powering up these instruments. Digital control signals for valves are working correctly.
Second situation happens when I connect USB-6008 to PC connected to 220 VAC. In this situation none of measurement signals is correct and digital signals sent to valves are not working, but all sensors are powered up ( onboard screens are working and there is characteristic sound coming from ulstrasonic sensor). From this I conclude that in this situation there is something wrong with my DAQ.
From everything written I believe there is some problem with electrical connections. Either there is not enough power from power source (24 VDC, 3000 mA) or there is some problem with grounding.
Below I attached process schematics.
I look forward to reading new ideas about this problem.
Regards,
Hrvoje Dorić
![Process Process]()
![Electrical schematic 1 Electrical schematic 1]()
![Electrical schematic 2 Electrical schematic 2]()
![Electrical schematic 3 Electrical schematic 3]()